THRONCH x PowerWay: Automatic PV Bracket Machines Sail to Hungary

Today marks a significant milestone for Wuxi Tonghe Machinery Co., Ltd. (branded as THRONCH), a leading global manufacturer of roll forming machinery. The company successfully dispatched two sets of fully-automatic C-type PV bracket roll forming machines to Hungary, fulfilling a key order for POWERWAY – a renowned player in the global renewable energy solutions sector. This shipment not only strengthens THRONCH’s partnership with POWERWAY but also underscores the brand’s growing influence in the European renewable energy equipment market.

Attached to this news release are exclusive images capturing the meticulous packaging process, careful loading of the machinery onto shipping containers, and high-definition shots of the finished C-type PV bracket roll forming machines. These visuals vividly demonstrate THRONCH’s uncompromising commitment to quality control, professional craftsmanship, and attention to detail – from production to delivery.

The order, secured after rigorous technical evaluations and negotiations, consists of two fully-automatic C-type PV bracket roll forming lines custom-engineered to meet the specific requirements of POWERWAY’s solar energy project in Hungary. As a critical component of solar power plants, C-type PV brackets play a pivotal role in supporting photovoltaic modules, requiring exceptional structural stability, corrosion resistance, and precision to withstand Hungary’s diverse climatic conditions – from harsh winters to hot summers.

THRONCH’s engineering team collaborated closely with POWERWAY’s technical specialists to refine every detail of the machinery. Key specifications of the delivered equipment include:

• Full Automation: Integrated with advanced PLC control systems and touch-screen interfaces, the machines achieve automatic feeding, material leveling, roll forming, length measurement, precision cutting, and finished product stacking – minimizing manual intervention and ensuring consistent production efficiency.
• High Precision Forming: Equipped with 18-22 sets of customized forming rollers (depending on the bracket profile), the machinery delivers dimensional accuracy of ±0.1mm, meeting the strict European quality standards for PV brackets and ensuring seamless assembly of solar modules.
• Material Versatility: Optimized to process high-strength galvanized steel (Q235, Q355) and aluminum alloy sheets (1060, 6063) with thicknesses ranging from 1.5mm to 4.0mm and widths from 80mm to 200mm – adaptable to POWERWAY’s project-specific material requirements.
• Efficient Production Capacity: Each line boasts a production speed of 8-12 meters per minute, enabling POWERWAY to meet the tight construction timeline of its Hungarian solar farm.
• Durability & Low Maintenance: Constructed with high-quality alloy steel rollers (heat-treated to HRC 58-62 for wear resistance) and sealed bearing systems, the machinery offers a service life of over 10 years with minimal maintenance needs.

“POWERWAY’s decision to partner with THRONCH reflects our shared commitment to quality and innovation in the renewable energy sector,” said Mr. Zhang, General Manager of THRONCH. “We are proud to deliver machinery that not only meets but exceeds POWERWAY’s expectations, and we are confident these C-type PV bracket roll forming lines will play a crucial role in enhancing the efficiency and reliability of their Hungarian solar project.”

Founded in 2008 and based in Wuxi – China’s manufacturing hub for precision machinery – Wuxi Tonghe Machinery Co., Ltd. (THRONCH) has established itself as a trusted global provider of cold roll forming solutions. With over 15 years of industry experience, THRONCH specializes in the R&D, design, manufacturing, and after-sales service of roll forming machinery for a wide range of applications, including renewable energy (PV brackets, solar tracker components), construction (purlins, studs, roof panels), automotive (body frames, structural parts), and logistics (pallets, shelving).

1. R&D Excellence: THRONCH maintains a 20-person R&D team composed of senior engineers with over 10 years of experience in roll forming technology. The company invests 8-10% of its annual revenue in R&D, focusing on intelligent automation, energy efficiency, and material optimization. To date, THRONCH has secured 32 national patents (including 8 invention patents) for innovations such as “automatic profile correction systems” and “energy-saving drive mechanisms.”
2. State-of-the-Art Manufacturing Facility: Spanning 12,000 square meters, THRONCH’s production base is equipped with advanced machining equipment, including CNC lathes (Haas, DMG Mori), laser cutting machines (Trumpf), and heat treatment facilities. The company adheres to the ISO 9001:2015 quality management system, ensuring every component meets strict technical standards.
3. Customization Capabilities: THRONCH’s core competitive advantage lies in its ability to provide tailored solutions. The company’s engineering team works closely with clients to understand their specific production needs, material specifications, and output requirements – delivering customized roll forming lines that optimize efficiency and reduce operational costs.
4. International Certification & Compliance: THRONCH’s products meet global quality and safety standards, including CE (European Union), ISO 9001:2015 (quality management), and ISO 14001:2015 (environmental management). This compliance enables seamless entry into international markets, including the European Union, North America, Southeast Asia, and Africa.
5. Comprehensive After-Sales Service: THRONCH offers a one-stop after-sales service package, including on-site installation, operator training, technical support, and spare parts supply. The company’s global service network covers over 50 countries, with local service partners in key markets to ensure timely assistance – a critical factor for POWERWAY’s decision to choose THRONCH for its overseas project.

Over the past 15 years, THRONCH has exported its machinery to more than 60 countries and regions, building long-term partnerships with leading companies in the renewable energy and construction sectors. Key international clients include:

• Renewable energy: POWERWAY (China), SolarEdge (Israel), SMA Solar (Germany), JinkoSolar (China)
• Construction: Saint-Gobain (France), Kingspan (Ireland), Tata Steel (India)
• Automotive: Volkswagen (Germany), Hyundai (South Korea)

In the European market, THRONCH has gained a strong reputation for delivering high-quality, reliable roll forming machinery that meets the region’s strict environmental and safety regulations. The shipment to Hungary is a strategic step in expanding the company’s footprint in Central Europe, a market with growing demand for renewable energy equipment driven by the European Union’s “Green Deal” initiative.

THRONCH’s commitment to quality is evident in every stage of the manufacturing and delivery process – a commitment that is highlighted in the attached images.

THRONCH implements a three-tier quality inspection system:

• Incoming Material Inspection: All raw materials (steel plates, rollers, motors) are sourced from certified suppliers (e.g., Baosteel, Siemens) and undergo strict testing for chemical composition, mechanical properties, and dimensional accuracy.
• In-Process Inspection: During production, each component is inspected at key stages (e.g., roller machining, frame welding, electrical system assembly) using advanced testing equipment, including coordinate measuring machines (CMM) and ultrasonic flaw detectors.
• Final Acceptance Test: Before shipment, the entire roll forming line undergoes a 72-hour continuous operation test, producing sample PV brackets that are inspected for dimensional accuracy, surface finish, and structural integrity. Only after passing all tests is the machinery approved for delivery.

Given the long-distance shipment to Hungary (over 10,000 kilometers), THRONCH implemented a specialized packaging and loading process to ensure the machinery arrives in perfect condition:

• Customized Packaging: Each component (rollers, frames, electrical cabinets) is wrapped in moisture-proof, corrosion-resistant film and placed in wooden crates reinforced with steel strips. Vulnerable parts (e.g., touch screens, sensors) are protected with foam padding and shock-absorbing materials.
• Rust Prevention: All metal surfaces are treated with anti-rust oil, and desiccant packs are placed in each crate to absorb moisture during transit.
• Precision Loading: Using forklifts with weight sensors and anti-slip pads, the crated machinery is carefully loaded into shipping containers, with additional bracing and securing to prevent movement during sea transport.

The attached packaging and loading images showcase this meticulous process, reflecting THRONCH’s dedication to ensuring the safe delivery of its high-value equipment – a critical consideration for international clients.

The C-type PV bracket roll forming machines delivered to POWERWAY embody THRONCH’s focus on performance, durability, and efficiency:

• Structural Stability: The machine frame is constructed with welded steel profiles (Q355) and undergoes stress relief heat treatment to eliminate deformation, ensuring stable operation even during long production runs.
• Intelligent Control System: The PLC control system (Siemens or Mitsubishi) allows operators to set production parameters (length, speed, quantity) via a touch screen, with real-time monitoring of production data and fault alarms. The system also supports remote troubleshooting, enabling THRONCH’s technical team to assist clients quickly.
• Energy Efficiency: Equipped with frequency inverters and energy-saving motors, the machinery reduces power consumption by 15-20% compared to traditional roll forming machines – aligning with POWERWAY’s commitment to sustainable manufacturing.
• Easy Maintenance: The machinery features a modular design, with easy access to key components (rollers, motors, bearings) for routine maintenance. THRONCH also provides a detailed maintenance manual and training for POWERWAY’s operators.

POWERWAY, a global leader in renewable energy solutions, specializes in the design, development, and implementation of solar power projects, with a strong presence in Europe, Asia, and Africa. The company’s decision to select THRONCH as its equipment supplier for the Hungarian project was based on a thorough evaluation of technical capabilities, product quality, and after-sales service.

“After comparing multiple suppliers, we chose THRONCH because of their deep expertise in roll forming machinery for PV applications, their ability to customize solutions to our project’s needs, and their proven track record in international shipments,” said a representative from POWERWAY. “The technical team at THRONCH demonstrated exceptional professionalism, providing detailed technical proposals and timely responses to our queries. We are confident that their C-type PV bracket roll forming machines will help us deliver a high-quality solar project in Hungary.”

The collaboration between THRONCH and POWERWAY is a testament to the growing demand for high-quality, Chinese-manufactured renewable energy equipment in the global market. As countries around the world accelerate their transition to clean energy, THRONCH is well-positioned to meet the needs of clients seeking reliable, efficient, and cost-effective roll forming solutions.

The global renewable energy market is experiencing unprecedented growth, driven by rising concerns about climate change and the need to reduce reliance on fossil fuels. The European Union, in particular, has set ambitious targets under its Green Deal – aiming to achieve carbon neutrality by 2050 and increase the share of renewable energy in its final energy consumption to 42.5% by 2030. This has created significant opportunities for manufacturers of renewable energy equipment, including PV bracket roll forming machinery.

THRONCH is committed to playing a key role in this global energy transition, with a focus on:

1. Continuous Innovation: The company’s R&D team is currently developing next-generation roll forming machinery with enhanced automation (e.g., AI-driven quality inspection, robotic stacking) and improved energy efficiency. THRONCH is also exploring new materials and processes to reduce the environmental impact of its manufacturing operations.
2. Expanding Product Portfolio: In addition to C-type PV brackets, THRONCH plans to launch roll forming lines for other renewable energy applications, including solar tracker components, wind turbine towers, and energy storage system structures.
3. Strengthening Global Partnerships: THRONCH aims to build long-term partnerships with leading renewable energy companies around the world, providing tailored solutions and reliable after-sales service. The company is also exploring opportunities to establish local assembly and service centers in key markets to better serve its international clients.
4. Sustainable Manufacturing: THRONCH is committed to reducing its own carbon footprint by adopting energy-saving technologies in its production facility, optimizing its supply chain, and promoting recycling and waste reduction.

“At THRONCH, we believe that high-quality roll forming machinery is essential for the growth of the renewable energy sector,” said Mr. Zhang. “We are proud to contribute to a more sustainable future by delivering equipment that helps our clients produce reliable, efficient solar power systems. As the global demand for renewable energy continues to grow, we will remain focused on innovation, quality, and customer satisfaction – solidifying our position as a leading global provider of cold roll forming solutions.”

The shipment of two fully-automatic C-type PV bracket roll forming machines to Hungary for POWERWAY is a significant achievement for THRONCH, highlighting the company’s technical expertise, commitment to quality, and growing presence in the global renewable energy market. The attached images of the packaging, loading, and finished products serve as a visual testament to THRONCH’s professionalism and attention to detail – from design and manufacturing to delivery.

As THRONCH continues to expand its global footprint, the company remains dedicated to providing customized, high-quality roll forming solutions that meet the evolving needs of its clients. With a focus on innovation, sustainability, and customer service, THRONCH is well-positioned to thrive in the rapidly growing renewable energy sector and contribute to a more sustainable future for all.

For more information about THRONCH’s cold roll forming machinery or to inquire about customized solutions, please visit the company’s official website or contact its international sales team.